Course Title:

Total Productive Maintenance TPM vs. Reliability Centered Maintenance RCM - The Right Maintenance Strategy

Course ID:

231224 0101 586PRA

Course Dates :

23/Dec/2024

 To

27/Dec/2024

Course Duration :

5

Course Location:

London

United Kingdom

Course Fees GBP £ :

Primary Price

£4,555.99

VAT may vary depending on the country where the course or workshop is held

Course Fees USD $:

Advisory Price

$5,829.09

VAT may vary depending on the country where the course or workshop is held

Course Category:

Professional and CPD Training Programs

Asset and Facility Management, Maintenance, Operation

Course Certified By:

* Professional Training and CPD Programs
Leading to : Executive Diploma Certificate
Leading to : Executive Mini Masters Certificate
Leading to : Executive Masters Certificate

* ESHub CPD
* LondonUni - Executive Management Training
* Others

United Kingdom

Secure Your Place

Please Note : Your £250.00 Deposit will be deducted from the total invoice Amount.
To commence the registration process for your training course, please follow the link provided and proceed with; Upon successful payment, we will promptly contact you to finalize your enrollment and issue a confirmation of your guaranteed placement.

Course Information

Introduction

Increased competition in a global market has forced decision makers to become more cost conscious.
The application of new technology and the implementation of new business practices mean that effective maintenance of plant and equipment requires greater technical and managerial skill.
Contemporary maintenance strategies, when properly introduced, can lead to cost effective maintenance, and achieve sharper maintenance policies, slimmer budgets, increased availability, and a more motivated workforce.
Reliability-Cantered Maintenance (RCM) is a systematic approach for defining maintenance tasks for engineered systems.
It has been successfully applied in several industries, most notably in the chemical, petroleum, manufacturing, aviation, and electric utility industries.
It enforces organizations to systematically evaluate maintenance needs based on an understanding of system function and the types of equipment failures that can cause losses of system functions Total productive maintenance (TPM) is the systematic execution of maintenance by all employees through small group activities.
The dual goals of TPM are zero breakdowns and zero defects, which obviously improves equipment efficiency rates and reduces costs through maximization of Equipment Effectiveness and added-value, total elimination of waste related to Equipment, high involvement of people selecting designing, operating, and maintaining Equipment, optimal management of the Industrial Safety and Environment Protection parameters.
This course introduces the principles, method of application and tools used in each of the above strategies.
The course highlights the benefits that the proper application of an RCM and/or a TPM program will produce. The content can be readily assimilated by maintenance and operations personnel at all levels It includes cases that allow participants opportunity to provide first-hand understanding of the steps an analyst would perform.

Objectives

Comming Soon

Who Should Attend?

This course is intended for Operations Managers, Plant Managers and Engineers, senior and middle level Maintenance Managers, senior and middle level Production Managers, Quality Managers and Technical Managers who are going to be responsible for directing the application of RCM, for auditing its results and for providing resources to apply the process, people who participate in RCM review and anyone who needs an introduction to the RCM process.

Training Method

• Pre-assessment
• Live group instruction
• Use of real-world examples, case studies and exercises
• Interactive participation and discussion
• Power point presentation, LCD and flip chart
• Group activities and tests
• Each participant receives a 7” Tablet containing a copy of the presentation, slides and handouts
• Post-assessment

Program Support

This program is supported by:
* Interactive discussions
* Role-play
* Case studies and highlight the techniques available to the participants.

Daily Agenda

The course agenda will be as follows:
• Technical Session 08.30-10.00 am
• Coffee Break 10.00-10.15 am
• Technical Session 10.15-12.15 noon
• Coffee Break 12.15-12.45 pm
• Technical Session 12.45-02.30 pm
• Course Ends 02.30 pm

Secure Your Place

Please Note : Your £250.00 Deposit will be deducted from the total invoice Amount.
To commence the registration process for your training course, please follow the link provided and proceed with; Upon successful payment, we will promptly contact you to finalize your enrollment and issue a confirmation of your guaranteed placement.

Course Outlines

Week 1

Day One
Modern Maintenance Strategies
• Overview of Maintenance Strategies, RCM and TPM
• Why RCM is different
• What you should expect from TPM
• Who should do RCM
• Back to the basics

Day Two
Reliability & Maintainability
• Selecting systems for RCM analysis; the decision process
• Simple Reliability
• Putting the Reliability into RCM
• Where to find reliability information in your organisation
• Reliability & Maintainability
• How to use reliability information for maintenance

Day Three
Performing RCM
• Planning and Preparation. Failure Management Strategies
• Age Exploration
• System selection - criticality analysis
• FMEA - failure modes and effects analysis
• System function and functional failures
• Failure modes, effects and FMECA
• Root Cause Problem Elimination
• RCM Software Review

Day Four
RCM Software Applications - Basics of TPM
• Main differences between "traditional" TPM and today's TPM.
• Overall Equipment Effectiveness (OEE) and associated added value.
• The 6 Big Losses associated with Plant and Equipment.

Day Five
Losses, Productivity and Quality
• Classification of Losses related to Equipment
• Losses due to set-ups, start-up, changeover and machines idling.
• The TPM approach to zero-breakdowns
• Poor productivity and reduced machine speed/capacity.
• Eliminating poor quality. Zero-defects and Poka-Yoke methods
• Waste of manpower next to Machines and Equipment.
• Basic principles of Autonomous Maintenance

Secure Your Place

Please Note : Your £250.00 Deposit will be deducted from the total invoice Amount.
To commence the registration process for your training course, please follow the link provided and proceed with; Upon successful payment, we will promptly contact you to finalize your enrollment and issue a confirmation of your guaranteed placement.

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